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Manufacturers Of
• End of Line Testing Systems Customized Embedded Solutions Assembly Line Solutions
SPM/Fixture Traceability Systems  

End of Line Testing Systems

EOL Testing system, developed by us is widely used to Test Automotive Tail Lamp, Fog lamp, Blinker, CHMSL, Side Repeaters etc. Such developed systems are integrated with other third party equipment like Leak Tester, Barcode Printer, Barcode Scanner, PC, Transponder kit, Dot marking machine etc. EOL Tester for Ignition Lock, dashboard Cluster, Fuel Pump etc. has also been supplied. We have developed a low cost PLC based Leak Tester suitable to Test Leakage in parts using pressure drop technique. Such multiple leak testers are being used by Automotive Lamp manufacturer's in Maharashtra.

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Customized Embedded Solutions

Many atimes complete solution cannot be provided with off-the-shelf available products in market. In such cases there is a need to develop own products with embedded controller or electronics components. Our company thus has in- house facility to design electronic hardware and embedded system. Till now we have developed
• Photo diode based circuit to check light intensity.
• Color sensor to check light color.
• Spot weld, stud weld counter
• Variable Ac power supply to control low voltage in heater
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Assembly Line Solutions

We also design and manufacture complete assembly line, where part gets assembled at multiple stages. Line is designed keeping ergonomics and ease of operation in mind. Work table is designed to accommodate fixtures that will get developed in future. Quick and easy changeover of fixtures is thought of while designing the line.

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SPM/Fixture
For new models we design and manufacture assembly fixtures, EOL Fixtures and also provide support to integrate in the existing line. We have also made special purpose machines in Heat Staking and Ultrasonic welding application. Camera based Aiming light guide homogeneity system has been successfully installed. It works in all the light conditions dim or bright.
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Traceability Systems
In the machines where critical parameters are checked, it is necessary to have part traceability in place. Especially in EOL Testing machines it is necessary to log parameters that can be verified at any point later. We have provided such solutions with SCADA (Astra, Wonderware Intouch) and also Windows application developed in VB. Our software development team is well versed with SCADA and VB programming. Thus we have provided foolproof system integrating PC with PLC with Modbus protocol. Also third party tools such as printer, scanner, Transponder kit etc. have been integrated in the same system.
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